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Modular Warehouse Solutions

Pick one. Pick two. Pick all three. You only pay for what you need. Every module is plug-and-play—install it yourself, no engineers required. Integrates seamlessly with your existing WMS.

See it in action
Warehouse Bridge modular solutions overview
Warehouse Bridge shopping cart integration dashboard
Solution 1

Shopping Cart Integration

The Problem

Your clients need different shopping platforms. Each one requires a separate integration. Some clients need three or four platforms. That means:

  • Multiple integration fees eating into your margins (often $500-2000/month per platform)
  • Slow client onboarding - sometimes 3-6 weeks per platform
  • Complexity that scares away potential business
  • Different API requirements, different update schedules, different problems

How We Solve It

One plug-and-play integration. Multiple platforms. Works with your existing WMS. Install it yourself—no IT team required. Days, not weeks.

Major Marketplaces:

Amazon

eBay

Walmart

Etsy

E-Commerce Platforms:

Shopify

WooCommerce

BigCommerce

Magento

Social Commerce:

TikTok Shop

Facebook/Instagram

ERP & Business Management:

Microsoft Business Central

NetSuite

SAP Business One

Custom Integrations

EDI & System-to-System Interfaces

Beyond shopping carts, we handle EDI (Electronic Data Interchange) connections for system-to-system communication.

Common EDI Scenarios:

  • EDI 850 (Purchase Orders) → Your WMS
  • Your WMS → EDI 856 (Advance Ship Notice)
  • Your WMS → EDI 940 (Warehouse Shipping Order)
  • Custom B2B integrations with retail partners

Extend your WMS capabilities without custom development projects. Plug-and-play EDI integration that works alongside your existing system.

What This Means for You

  • Faster onboarding: Days, not weeks. Get clients up and running quickly.
  • Lower costs: One integration fee instead of four separate subscriptions
  • Higher win rates: More clients say "yes" because it's simple
  • Unified management: One dashboard, one set of API credentials, one point of contact

Key Features

Real-Time Sync

Inventory updates across all platforms in real-time

Multi-Warehouse

Support for multiple warehouse locations

Order Routing

Automatic routing to your WMS

Error Handling

Smart error detection and retry logic

Warehouse heat map showing pick frequency analysis
Solution 2

Heat Maps, Slotting & Warehouse Visualization

Visualization vs. Analytics

We help you visualize your data. You decide what to do. No fancy analysis. No telling you what's "optimal." Just clear visualizations of what's actually happening in your warehouse.

The Problem

  • Fast-moving items buried in the back. Slow-movers taking up prime real estate.
  • Pickers walking unnecessary miles every day (30% productivity loss typical)
  • No visibility into pick frequency patterns or warehouse activity

What You Get

  • Visual heat maps: See exactly where warehouse activity is concentrated
  • ABC Analysis: Identify A, B, and C items automatically
  • Pick path analysis: Understand picker movement patterns
  • Slotting recommendations: Data-driven suggestions on where products should live

The 3 Components of Our Heat Map System

1. Warehouse Layout

Floor layout of your warehouse. Every aisle, bin, and shelf mapped accurately. Upload your layout or we'll help you create it.

2. Heat Map Analysis

Color-coded visualization showing pick frequency. Red = hot (high activity). Blue = cold (low activity). Instantly see where problems are.

3. Piece-Level Data

Real inventory snapshot from your WMS. Pick history, velocity, dimensions, weight—everything needed for smart slotting decisions.

ABC Analysis (Pareto Principle)

Automatically categorize inventory based on the 80/20 rule: 20% of your SKUs generate 80% of your revenue.

A

High Value

~20% of SKUs

80% of revenue


Location: Prime zones, closest to packing

B

Medium Value

~30% of SKUs

15% of revenue


Location: Secondary zones, moderate access

C

Low Value

~50% of SKUs

5% of revenue


Location: Remote storage, back aisles

ABC categories are calculated automatically from your sales data. Update weekly or monthly as velocity shifts.

Example: 1000-SKU Warehouse

  • 200 A-items: Generate $800K revenue → Prime locations
  • 300 B-items: Generate $150K revenue → Secondary locations
  • 500 C-items: Generate $50K revenue → Remote storage

Result: A-items average 10 feet from packing. C-items 50+ feet away. Pickers spend 80% of time accessing 20% of inventory—exactly where they should be.

Pick Path Analysis

Track actual picker movement. Where do they spend their time? Which aisles see the most traffic? Where are the bottlenecks?

What We Track:

Travel Distance

Total feet walked per order, per shift

Time Per Pick

How long each pick location takes

Congestion Points

Where pickers get stuck or slow down

Efficiency Trends

Performance over time, by zone, by picker


You decide what to do with this information. Some warehouses reorganize aisles. Some adjust pick strategies. Some realize their layout is fine but their WMS pick sequence is terrible. We just show you the data.

Primary Slotting Factors We Consider

Effective slotting can reduce picking time by 15-25%. Here's what drives our recommendations:

Pick Frequency (Velocity)

High-velocity items in prime locations (golden zone). Fast-movers closer to packing/shipping. Slow-movers in remote aisles.

Item Dimensions & Weight

Heavy items at waist height (ergonomic safety). Lighter items can go higher. Bulky items need adequate space. Small items in high-density storage.

Demand Patterns

Seasonal items get temporary prime assignments. Fast-movers grouped together when possible. Slow-movers in less accessible areas.

Product Compatibility

Hazmat separated from food/cosmetics. Cross-contamination prevention. Items often ordered together placed nearby.

Aisle & Zone Configuration

Proximity to shipping/receiving docks. High-traffic zones vs. less-frequented areas. Layout efficiency and safety considerations.

Space Utilization

Maximizing cubic footage usage. Balancing accessibility with density. Making every square foot count.

Banner Electronics pick-to-light system in warehouse
Solution 3

Pick-to-Light Systems

The Problem

Standard pick-to-light systems are basic and don't integrate well. Enterprise-grade systems work great but cost a fortune. Most warehouses can't justify the expense.

The Reality of Pick-to-Light Pricing:

Off-the-Shelf

$5-15K
Limited features
Poor integration

Enterprise

$150-500K+
Full features
Prohibitive cost

Warehouse Bridge

Enterprise features
Mid-market price
ROI in months

How We Solve It

We've built a scalable pick-to-light system using robust Banner Electronics hardware (IP67-rated, industry-grade). You get enterprise performance at a fraction of the cost.

Why Banner Electronics Hardware?

  • IP67-rated: Dustproof and waterproof - built for real warehouses
  • Industry-grade: 24/7 operation, proven reliability
  • Scalable: Add more zones as you grow
  • Not consumer junk: This equipment doesn't quit

What This Means for You

  • Pick accuracy improvement: Typically 98%+ accuracy rates
  • Training time reduced: New pickers productive in hours, not days
  • ROI makes sense: Payback in 4-8 months for most operations
  • Built tough: Warehouse-grade equipment that handles abuse

System Capabilities

Zone-Based Picking

Configure multiple pick zones with independent control

Real-Time Feedback

Instant confirmation when picks are complete

WMS Integration

Seamless connection to your warehouse system

Performance Analytics

Track picker performance and identify bottlenecks

Mix and Match. Scale When Ready.

That's the beauty of Warehouse Bridge. You don't need to buy everything. Need just the integration? Done. Just the heat maps? We can do that. Want to start with pick-to-light and add integration later? No problem.

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